The world’s first 3D printed hotel is currently under construction on the outskirts of Marfa, Texas, as part of an expansion of the El Cósmico hotel and campsite.
The project, led by hotel owner Liz Lambert, 3D printing company ICON, and architects from Bjarke Ingels Group, aims to create 43 new hotel units and 18 homes using groundbreaking 3D printing technology.
The new accommodations are spread over a 24-hectare plot and will feature distinctive architectural elements that push the boundaries of conventional design.
The construction process is powered by ICON’s massive 3D printer, called Vulcan, which measures 14.2 meters wide, 4.7 meters high, and weighs a substantial 4.75 tons. The printer’s robotic arm lays down layers of Lavacrete, a special cement-based mixture developed for 3D printing.
This material has been designed to be both durable and cost-effective, enabling the creation of complex structures that would be difficult or prohibitively expensive using traditional methods. The use of 3D printing technology offers unparalleled flexibility in terms of design, allowing for the incorporation of curves, domes, and other organic shapes.
The first units under construction include a one-bedroom hotel suite and a three-bedroom home, both featuring 12-foot-high curved walls. Lambert highlighted the benefits of this technology, stating, “With this technology, I can design freely, incorporating curves, domes, and shapes that would not normally be feasible.”
The process is carefully overseen by technicians who adjust the Lavacrete formula depending on the weather conditions, ensuring optimal performance.
The 3D printed structures will serve as a testament to the capabilities of this innovative technology in the hospitality sector. With its use of advanced techniques, the El Cósmico expansion is set to be a unique landmark, offering guests a one-of-a-kind experience that blends sustainability, design, and technology.
The project also aims to explore how 3D printing can address broader issues in construction, such as reducing costs and environmental impact.
Beyond its architectural innovation, the 3D printed hotel is expected to draw significant attention to Marfa, already known for its eclectic art scene and stunning desert landscapes.
The expanded El Cósmico will further position the town as a destination for both design enthusiasts and those looking for unique lodging experiences.
As construction progresses, this pioneering project could pave the way for more 3D printed buildings in the hospitality industry and beyond.
